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A factory adds a camera model to flag possible surface defects. What should the model’s role be defined as?

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  1. A factory adds a camera model to flag possible surface defects. What should the model’s role be defined as?
    • Detection support, recommendation, or control—because each has different risk
    • A single category called “AI”
    • A replacement for every safety interlock
    • A guarantee that products meet every specification
  2. Why should manufacturing test data cover shifts, products and environmental conditions?
    • A large training set guarantees coverage
    • A camera sees the same image under every condition
    • Those conditions can change the inputs and expose performance gaps
    • The model learns calibration without data
  3. A defect model catches more flaws but creates an inspection queue no team can handle. What does this show?
    • More alerts always improve quality
    • The model is correctly calibrated
    • Human inspection is no longer needed
    • Detection performance alone may not improve the overall process
  4. Why can a random split of sensor readings overstate performance on a new production line?
    • Randomization always prevents leakage
    • Correlated readings from the same machine or period may leak across train and test
    • The model cannot use sensor data
    • New lines have no operating conditions
  5. Which safeguard belongs around an AI recommendation that could change a machine setpoint?
    • Deterministic interlocks, authorized procedure, and an operator override
    • A larger dashboard
    • Automatic execution without logging
    • Removing the recovery plan
  6. What should a team check when a manufacturing process changes?
    • Only whether the model file size changed
    • Assume previous evaluation still applies
    • Delete all original signals
    • Whether data distributions or defect labels changed and whether the model still performs
  7. Which measure helps distinguish a useful detector from one that creates too many interruptions?
    • Only training accuracy
    • Only the number of cameras
    • False alarms, missed defects, downtime, scrap, and worker burden
    • Average model latency alone
  8. Why preserve the original sensor signal and model version for an incident review?
    • To make the model more accurate automatically
    • So the team can reconstruct what evidence and model produced the alert
    • To remove the need for operator notes
    • To guarantee no defect occurred